All sector case studies
Case study 07 / 12 · Division I
Division I · Case Study 07

Poultry & Slaughter

Fat trap + DAF + Anaerobic + Aerobic N

Slaughter and processing effluents are rich in blood, fat, protein and solids, driving very high COD, FOG and nitrogen. KEMISTA recovers solids and fat, digests organics to biogas, then removes nitrogen biologically before disinfection.

96%
FOG removal
95%
COD removal
80%
Nitrogen removal
Selected treatment train
Slaughter → Fine screen + fat trap → DAF → Anaerobic → Aerobic N-removal → Clarifier + disinfect → Reuse
Indicative influent characteristics
Flow L/bird 2.5–8
pH – 6–8
COD mg/L 2,000–8,000
BOD₅ mg/L 1,000–4,000
FOG mg/L 200–2,000
TKN mg/L 100–400
Removal efficiency by parameter
removal (%)
95%
COD
97%
BOD₅
96%
FOG
82%
Total N
Why this configuration
Solids & fat recovery protects biology and yields rendering by-product value.
High-rate anaerobic digestion of strong organic load with energy recovery.
Nitrification / denitrification meets ammonia and total-nitrogen consents.
Pathogen control through final disinfection for safe reuse.
PREVIOUSMetal Finishing All sectors NEXTPetrochemical

Your sector not listed, or a stream that defies the categories?

KEMISTA characterises the stream and engineers a bespoke train — that is what bench and pilot testing are for.

Discuss your stream